Step 1: Set up the soapmaking equipment, including scales, a
soapmaking pan, a saucepan, thermometers, a glass bowl, and
ingredients. Measure out the essential oils, preservative, and extra
nutrients; set aside in separate containers.
Step 2: Line the soapmaking trays with the heavy-duty waxed
paper,
keeping the paper 1 inch from the top of the trays on all sides. Mitre
the corners, one at a time, by pushing your forefinger along the paper
and pressing deeply into the corners, using your other hand to keep the
rest of the
paper flat and in place. Gather the excess paper in the corners inward
to form flat
hospital corners. Flatten the folds perfectly flush against the frame and
secure with
masking tape, from the bottom corner out diagonally to the exposed area
of the
frame. Tape the edges of the paper to the box at intervals to keep the
paper flat
against the frames, without waves and wrinkles, and to prevent forming
soaps with
rounded edges and wavy bottoms. Do this now - you won't have time later
as
things speed up.
Step 3: Put on safety goggles and gloves.
Step 4: Weigh out the sodium hydroxide (Lye) and set aside, away
from the work area.
Step 5: Set a 2-quart glass container on the scale; weigh out the
required amount of water.
Step 6: Carefully add the sodium hydroxide to the glass container of
water, stirring briskly with a rubber spatula until it is completely dissolved.
Step 7: Place an 8- to 12-quart soapmaking pan on the scale. Add
the required
weights of the liquid soapmaking oils that are to be included at the start
of the
soapmaking process. Set aside.
Step 8: Place a 3-quart saucepan on the scale and weigh out the
solid
fats that are to be melted before being added to the liquid oils. Set
aside.
Step 9: Wearing goggles and gloves, slowly drizzle the lye into
the
oils, stirring the mixture briskly.
Step 10: Continue to stir briskly, circling the pan and cutting through
the middle of the pan with your spatula to keep as much of the solution
as possible
in constant motion. Once a small amount soap drizzled across the surface
leaves a
trace pattern before sinking back into the mass, the soap is ready.
Step 11: Incorporate desired nutrients and essential oils to scent
the
soap, stirring swiftly and thoroughly with the spatula, without beating
the mixture.
Step 12: Once the oils are evenly distributed and the soap mixture
is
uniform in appearance, quickly pour the soap into the frame, moving
from one end of the frame to the other to evenly distribute the soap
within the frame for uniform bars. Don't scrape any residue from the
sides of the pan.
Step 13: Cover the filled soap frame with another empty frame (or
a
piece of plywood or heavy cardboard); cover with a blanket or two.
Leave undisturbed for eighteen to twenty-four hours.
Step 14: Using rulers and a paring knife, lightly mark lines for
cutting
the mass into bars (do not cut all the way through). Once you are
satisfied the lines are straight and uniform, cut through lengthwise and
crosswise to the bottom of the frame.
Step 15: Carefully peel the bars from the paper. Slice a thin sliver
off
the top of each to remove the powdery white soda ash, and trim any
uneven edges.
Step 16: Lay the bars in a single layer on plain brown paper grocery
bags, or wicker or rattan placemats.